Cut taper

Thermal Dynamics plasma cutter discussion forum.
Post Reply
User avatar
TexasDano
2 Star Member
2 Star Member
Posts: 63
Joined: Sun Nov 25, 2012 11:44 am
Location: Deer Park, Texas

Cut taper

Post by TexasDano »

Hello gang,
Am I the only guy still using Thermal Dynamics around here, LOL :lol: .

I have an issue. I just started trying to make some really nice cuts with 100amp settings on 1/2 inch steel.
The cuts are good as far as dross and dimensions at the top but slightly under at the bottom. If I want the cut strait down the hole vertically, what do I need to play with first. Torch setting all at recommended TD Textbook recommendations.
Any suggestions appreciated.

EDIT: the shape I am cutting is a 4.5 inch id 12.5" od doughnut.
Dan Reed
User avatar
jmsrbrt
3 Star Member
3 Star Member
Posts: 385
Joined: Mon Dec 08, 2008 5:24 pm
Location: San Marcos, TX
Contact:

Re: Cut taper

Post by jmsrbrt »

From another TD owner ;) , as with any plasma cutter I suppose, I would think you'd always have some angularity in your cut hole, but to minimize it, I would think again you'd want the torch as close to the metal while cutting as possible. But that's just my guess. :roll:
Torchmate 2 with ATHC & Water table
Corel 12, Turbo Cad
TD Cutmaster 51
San Marcos, Texas
User avatar
TexasDano
2 Star Member
2 Star Member
Posts: 63
Joined: Sun Nov 25, 2012 11:44 am
Location: Deer Park, Texas

Re: Cut taper

Post by TexasDano »

Well, I did some reading and, Jim Colt is all over the place. I read several articles of his from various sites. From what I understand I am going to start by trying 60 amp and 80 amp set ups first thing in the morning, Instead of 100amp.
Dan Reed
User avatar
Diverdude
2 Star Member
2 Star Member
Posts: 65
Joined: Sun Jan 01, 2012 7:54 pm
Location: Alabama Gulfcoast

Re: Cut taper

Post by Diverdude »

I've been running a TD for almost a year now and after a lot of trys I find the cut are usually better if the torch height is less. I have been running it at 60 percent to half of the book settings and getting results I like. I also set the pierce height lower. Less misfires.
PlasmaRoute HD 4x4
User avatar
TexasDano
2 Star Member
2 Star Member
Posts: 63
Joined: Sun Nov 25, 2012 11:44 am
Location: Deer Park, Texas

Re: Cut taper

Post by TexasDano »

Thanks for the advice guys. When I came in this morning I ran the part again at 80 amps, 40 ipm. I also subtracted the .065 offset of the shield cap from the cut height. I got good, better results. I am going to try lowering it another .025'' when I get some time today. But it did well at recommended feed and amperage.
I also did a longer lead in perpendicular to the arc, .75'' . The THC is engaged by the time it hits the arc. Did not use a lead out. Parts are lightly attached at the end point, so I may add a .06 lead out or something to get the loose cut. I'll post some pics of the cuts this evening.
Dan Reed
Post Reply

Return to “Thermal Dynamics / Esab Plasma Cutters”