Cutting off center

[racecar366]

We have a 4x4 aas table and it is cutting our inside cuts off to the left but the outside is perfect. Can’t seem to figure it out. The things we are cutting have cut fine in the past. Mach3 is the cut software. Hope I explained it right. Any ideas ?

[racecar366]

[robertspark]

something loose.... a pulley or pinion on the X axis (left to right movement)

[adbuch]

Sounds like a possible mechanical problem to me. Maybe do some testing with a square with inscribed circle to see how that goes.
David

[acourtjester]

Question did this happen cutting the same part over and over again or just one part was affected. If only one the metal may have moved during the cutting operation. Or the possibility of losing steps in the middle of the cut operation due to speed or weak drive assemblies or binding of the drive. Due to the shape you should be able to tell which axis is the problem due to direction of movement of the shift.

[racecar366]

It happens on every the part has a cut inside of it. The table was cutting perfect one day and the next time we tried to cut it was doing this. Nothing seems to be loose. How would I check the drive motor to see if it’s weak ? We are new at all of this so don’t know a hole lot about it. Everything we have learned has been just trying stuff.so any ideas are helpful. My dad bought it for just a little retirement side job.

[acourtjester]

One of the easiest way is to attach an ink pen to the torch (there are posts here tell how to do it) this way you can draw on paper just like cutting metal. You are not wasting metal and still see the table operate as it was cutting, run the same files to compare.
Another thing is you can tell which axis is the problem by looking at the cut metal and how it is positioned on the table. It will either be the X or Y direction, when you know which try pushing or pulling that axis with power on to see if it moves, this will show any mechanical slippage. Here is an example of another table problem and solution.
viewtopic.php?f=4&t=30442
Another thing that can be a problem is that axis having some sort of binding, rubbing on something, cable interference, bad bearing.
use the search function in the upper right to look for how to do the ink pen attachment.

[racecar366]

Thank you for the help we will try it and see if we can find the problem

[racecar366]

Still having problems with it. We have found nothing wrong with the table. We have uninstalled the mach3 and reinstalled it. At this point I think it is ether in the software or boards for the table. We are at the point of not knowing what to do and looking for someone around us in Arkansas to fix it. Any help is greatly appreciated.

[robertspark]

Still having problems with it. We have found nothing wrong with the table. We have uninstalled the mach3 and reinstalled it. At this point I think it is ether in the software or boards for the table. We are at the point of not knowing what to do and looking for someone around us in Arkansas to fix it. Any help is greatly appreciated.

It won't be the software.... 98% sure on that.... But if you can open your mach3 profile in a text editor like notepad and copy everything and paste it here within a code ("</>") block I can take a look....

How did you check the table mechanically?

Does the carriage move side to side when it is all powered up and you grab it firmly?

Is the drive (rack &pinion??) All clean..... Have you checked.... No missing teeth.... Pinion all nice and tight....

[racecar366]

we have checked all motors gears and rolleres all are tight with no slack in them . i cant get the code to post ether . kinda dumb on the computer end of things here .

[robertspark]

the mach3 profile will have the same name as shown on the Mach3 screen and have the extension *.XML

2020-06-18 20_29_44-Mach3.png (59.69 KiB) Viewed 1303 times

if you start notepad (or notepad++ available free) https://notepad-plus-plus.org/downloads/

and then open the XML file it will be visible

hold down the CTRL and press "A" (select all shortcut) keys and then hold down CTRL and press "C" (copy shortcut)

open up the forum and reply...

click on the button up above that says CODE DISPLAY and looks like this "</>"

it will insert

"code][/code"

click between the two CENTRAL square brackets "][" and hold down the CTRL key and "V" (paste shortcut) and it will insert the code from the profile your copied.

[racecar366]

I get this every time I try and upload the code

[sonbakler]

I get this every time I try and upload the code

Are you uploading the code as an attachment or pasting it into your post?

[robertspark]

I get this every time I try and upload the code

I have sent you a private message with my email address

[robertspark]

I think it may be something like this....

<DirPulse>0</DirPulse>
<Vel0>5.</Vel0>
<Acc0>30.</Acc0>
<Steps0>812.408957</Steps0>
<Vel1>5.833</Vel1>
<Acc1>30.</Acc1>
<Steps1>811.8898054</Steps1>

You have slightly different steps per unit for the two axis.

Would it be possible for you to check the settings please

I read the profile manually as I was not able to load it into Mach3, someone else may have better luck.

Code: Select all

- <profile>
- <Preferences>
  <PulseSpeed>0</PulseSpeed>
  <Profile>Plasma</Profile>
  <BLState0>0</BLState0>
  <BLState1>1</BLState1>
  <BLState2>1</BLState2>
  <BLState3>1</BLState3>
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  <BLState5>0</BLState5>
  <JogMode>0</JogMode>
  <XStart>47337</XStart>
  <YStart>-22434</YStart>
  <ZStart>-161175</ZStart>
  <AStart>-22434</AStart>
  <BStart>0</BStart>
  <CStart>0</CStart>
  <SpinInc>10</SpinInc>
  <BaudRate>9600</BaudRate>
  <ComPort>1</ComPort>
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  <FeedMode>0</FeedMode>
  <AAngular>0</AAngular>
  <BAngular>0</BAngular>
  <CAngular>0</CAngular>
  <BacklashOn>0</BacklashOn>
  <PathMode>2</PathMode>
  <ThrottleFunc>2</ThrottleFunc>
  <JoyOn>0</JoyOn>
  <PWMBase>5000</PWMBase>
  <JogSpeed>100.</JogSpeed>
  <m_SafeZ>0.</m_SafeZ>
  <JogInc>100.</JogInc>
  <JogSlide>0.1</JogSlide>
  <THCMax>5.</THCMax>
  <THCMin>-3.</THCMin>
  <RadiusA>0.</RadiusA>
  <RadiusB>0.</RadiusB>
  <RadiusC>0.</RadiusC>
  <LaserXGrid>0.</LaserXGrid>
  <LaserYGrid>0.</LaserYGrid>
  <JogInc0>100.</JogInc0>
  <JogInc1>10.</JogInc1>
  <JogInc2>1.</JogInc2>
  <JogInc3>0.1</JogInc3>
  <JogInc4>100.</JogInc4>
  <JogInc5>10.</JogInc5>
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  <JogInc8>10.</JogInc8>
  <JogInc9>1.</JogInc9>
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  <Layout>Plasma.set</Layout>
  <GPath>E:\flower eater stake 18 x 9.5.tap</GPath>
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  <YAxisOn>1</YAxisOn>
  <ZAxisOn>1</ZAxisOn>
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  <Port1On>1</Port1On>
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  <Port2Add>49152</Port2Add>
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  <Charge>0</Charge>
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  <OEMTrigger3Pin>10</OEMTrigger3Pin>
  <OEMTrigger3Port>1</OEMTrigger3Port>
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  <Active1Port>2</Active1Port>
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  <Active2Port>1</Active2Port>
  <Active3Pin>10</Active3Pin>
  <Active3Port>1</Active3Port>
  <Active4Pin>10</Active4Pin>
  <Active4Port>1</Active4Port>
  <RaisePin>12</RaisePin>
  <RaisePort>2</RaisePort>
  <LowerPin>13</LowerPin>
  <LowerPort>2</LowerPort>
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  <TorchOnPort>2</TorchOnPort>
  <TorchOnNeg>1</TorchOnNeg>
  <RaiseNeg>1</RaiseNeg>
  <LowerNeg>1</LowerNeg>
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  <HomeBPort>1</HomeBPort>
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  <HomeCPort>1</HomeCPort>
  <HomeXPin>12</HomeXPin>
  <HomeXPort>1</HomeXPort>
  <HomeYPin>10</HomeYPin>
  <HomeYPort>1</HomeYPort>
  <HomeZPin>10</HomeZPin>
  <HomeZPort>2</HomeZPort>
  <IndexPin>10</IndexPin>
  <IndexPort>1</IndexPort>
  <LimitOvPin>10</LimitOvPin>
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  <LimitYPlusPort>1</LimitYPlusPort>
  <LimitZPlusPin>13</LimitZPlusPin>
  <LimitZPlusPort>1</LimitZPlusPort>
  <EmergencyPin>15</EmergencyPin>
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  <Activate1Neg>1</Activate1Neg>
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  <HomeCNeg>0</HomeCNeg>
  <HomeXNeg>0</HomeXNeg>
  <HomeYNeg>0</HomeYNeg>
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  <LimitAMinusNeg>0</LimitAMinusNeg>
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  <LimitCMinusNeg>0</LimitCMinusNeg>
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  <LimitYMinusNeg>0</LimitYMinusNeg>
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  <LimitBPlusNeg>0</LimitBPlusNeg>
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  <LimitXPlusNeg>0</LimitXPlusNeg>
  <LimitYPlusNeg>0</LimitYPlusNeg>
  <LimitZPlusNeg>0</LimitZPlusNeg>
  <Configured>1</Configured>
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  <XStepNeg>0</XStepNeg>
  <YDirPort>1</YDirPort>
  <YDirPin>5</YDirPin>
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  <SPStepNeg>0</SPStepNeg>
  <Enable1Pin>2</Enable1Pin>
  <Enable1Port>2</Enable1Port>
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  <Enable2Port>0</Enable2Port>
  <Enable3Pin>0</Enable3Pin>
  <Enable3Port>0</Enable3Port>
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  <Extern2Neg>1</Extern2Neg>
  <Extern3Neg>1</Extern3Neg>
  <TrigDigitizeNeg>0</TrigDigitizeNeg>
  <TrigDigPin>0</TrigDigPin>
  <TrigDigPort>0</TrigDigPort>
  <Extern1Pin>1</Extern1Pin>
  <Extern1Port>2</Extern1Port>
  <Extern2Pin>14</Extern2Pin>
  <Extern2Port>1</Extern2Port>
  <Extern3Pin>16</Extern3Pin>
  <Extern3Port>1</Extern3Port>
  <ChargePin>17</ChargePin>
  <ChargePort>1</ChargePort>
  <PulseWidth>50865</PulseWidth>
  <DirPulse>0</DirPulse>
  <Vel0>5.</Vel0>
  <Acc0>30.</Acc0>
  <Steps0>812.408957</Steps0>
  <Vel1>5.833</Vel1>
  <Acc1>30.</Acc1>
  <Steps1>811.8898054</Steps1>
  <RefSpeed0>20</RefSpeed0>
  <RefSpeed1>20</RefSpeed1>
  <RefSpeed2>100</RefSpeed2>
  <RefSpeed3>20</RefSpeed3>
  <RefSpeed4>20</RefSpeed4>
  <RefSpeed5>20</RefSpeed5>
  <FullSpeed>0</FullSpeed>
  <XNeg>0</XNeg>
  <YNeg>0</YNeg>
  <ZNeg>1</ZNeg>
  <ANeg>0</ANeg>
  <BNeg>0</BNeg>
  <CNeg>0</CNeg>
  <AutoZero>1</AutoZero>
  <XMax>1300.</XMax>
  <YMax>2250.</YMax>
  <ZMax>50.</ZMax>
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  <YMin>0.</YMin>
  <ZMin>0.</ZMin>
  <SoftRampX>1.</SoftRampX>
  <SoftRampY>1.</SoftRampY>
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  <AxisKeys2>38</AxisKeys2>
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  <AxisKeys5>34</AxisKeys5>
  <AxisKeys6>999</AxisKeys6>
  <AxisKeys7>999</AxisKeys7>
  <AxisKeys8>999</AxisKeys8>
  <AxisKeys9>999</AxisKeys9>
  <AxisKeys10>999</AxisKeys10>
  <AxisKeys11>999</AxisKeys11>
  <DROHotKey>999</DROHotKey>
  <MDIHotKey>999</MDIHotKey>
  <GCodeHotKey>999</GCodeHotKey>
  <OEM1>-1</OEM1>
  <OEM2>-1</OEM2>
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  <Compass>1</Compass>
  <Editor>C:\WINNT\NOTEPAD.EXE</Editor>
  <Debounce>0</Debounce>
  <IndexDebounce>0</IndexDebounce>
  <PWMin>5</PWMin>
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  <DwellinMilli>1</DwellinMilli>
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  <BRev>0</BRev>
  <CRev>0</CRev>
  <SoftLimit>0</SoftLimit>
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  <SigEmuKey7>89</SigEmuKey7>
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  <Vel2>0.9167</Vel2>
  <Acc2>20.</Acc2>
  <Steps2>5042.424242</Steps2>
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  <Vel6>1685</Vel6>
  <Acc6>2462.5</Acc6>
  <Steps6>10.</Steps6>
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  <Enc1Cal>1.</Enc1Cal>
  <Enc2Cal>1.</Enc2Cal>
  <MRU10>F:\gcode\camper new 16.750 x 11.750.tap</MRU10>
  <MRU9>F:\gcode\cactus stand 9.850 x 27929.tap</MRU9>
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  <MRU6>F:\gcode\BEAR CAMPFIRE new code 14.625 X 9.875.tap</MRU6>
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  <MRU4>E:\buffaloriverback12x7.5bothfrontandback.tap</MRU4>
  <MRU3>E:\66nova25x7.5.tap</MRU3>
  <MRU2>E:\buffaloriver 46x27.tap</MRU2>
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  <OEMLED6>0</OEMLED6>
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  <OEMDRO9>87.4</OEMDRO9>
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  <OEMLED27>0</OEMLED27>
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  <OEMLED28>0</OEMLED28>
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  <OEMLED48>0</OEMLED48>
  <OEMDRO49>0.</OEMDRO49>
  <OEMLED49>0</OEMLED49>
  <OEMDRO50>1.</OEMDRO50>
  <OEMLED50>1</OEMLED50>
  <OEMDRO51>5000.</OEMDRO51>
  <OEMLED51>0</OEMLED51>
  <OEMDRO52>1.2</OEMDRO52>
  <OEMLED52>0</OEMLED52>
  <OEMDRO53>0.1</OEMDRO53>
  <OEMLED53>0</OEMLED53>
  <OEMDRO54>30.</OEMDRO54>
  <OEMLED54>0</OEMLED54>
  <OEMDRO55>1.2</OEMDRO55>
  <OEMLED55>0</OEMLED55>
  <OEMDRO56>4800.</OEMDRO56>
  <OEMLED56>0</OEMLED56>
  <OEMDRO57>1.2</OEMDRO57>
  <OEMLED57>0</OEMLED57>
  <OEMDRO58>0.1</OEMDRO58>
  <OEMLED58>0</OEMLED58>
  <OEMDRO59>30.</OEMDRO59>
  <OEMLED59>0</OEMLED59>
  <OEMDRO60>3.</OEMDRO60>
  <OEMLED60>0</OEMLED60>
  <OEMDRO61>3200.</OEMDRO61>
  <OEMLED61>0</OEMLED61>
  <OEMDRO62>1.2</OEMDRO62>
  <OEMLED62>0</OEMLED62>
  <OEMDRO63>0.4</OEMDRO63>
  <OEMLED63>0</OEMLED63>
  <OEMDRO64>45.</OEMDRO64>
  <OEMLED64>0</OEMLED64>
  <OEMDRO65>4.</OEMDRO65>
  <OEMLED65>0</OEMLED65>
  <OEMDRO66>2700.</OEMDRO66>
  <OEMLED66>0</OEMLED66>
  <OEMDRO67>1.5</OEMDRO67>
  <OEMLED67>0</OEMLED67>
  <OEMDRO68>0.5</OEMDRO68>
  <OEMLED68>0</OEMLED68>
  <OEMDRO69>45.</OEMDRO69>
  <OEMLED69>0</OEMLED69>
  <OEMDRO70>6.</OEMDRO70>
  <OEMLED70>0</OEMLED70>
  <OEMDRO71>1145.</OEMDRO71>
  <OEMLED71>0</OEMLED71>
  <OEMDRO72>1.8</OEMDRO72>
  <OEMLED72>0</OEMLED72>
  <OEMDRO73>0.8</OEMDRO73>
  <OEMLED73>0</OEMLED73>
  <OEMDRO74>45.</OEMDRO74>
  <OEMLED74>0</OEMLED74>
  <OEMDRO75>2.</OEMDRO75>
  <OEMLED75>0</OEMLED75>
  <OEMDRO76>4000.</OEMDRO76>
  <OEMLED76>0</OEMLED76>
  <OEMDRO77>2.</OEMDRO77>
  <OEMLED77>0</OEMLED77>
  <OEMDRO78>0.4</OEMDRO78>
  <OEMLED78>0</OEMLED78>
  <OEMDRO79>45.</OEMDRO79>
  <OEMLED79>0</OEMLED79>
  <OEMDRO80>2.5</OEMDRO80>
  <OEMLED80>0</OEMLED80>
  <OEMDRO81>3400.</OEMDRO81>
  <OEMLED81>0</OEMLED81>
  <OEMDRO82>2.</OEMDRO82>
  <OEMLED82>0</OEMLED82>
  <OEMDRO83>0.5</OEMDRO83>
  <OEMLED83>0</OEMLED83>
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  <OEMLED84>0</OEMLED84>
  <OEMDRO85>3.</OEMDRO85>
  <OEMLED85>0</OEMLED85>
  <OEMDRO86>3200.</OEMDRO86>
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  <OEMDRO87>2.2</OEMDRO87>
  <OEMLED87>0</OEMLED87>
  <OEMDRO88>0.6</OEMDRO88>
  <OEMLED88>0</OEMLED88>
  <OEMDRO89>45.</OEMDRO89>
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  <OEMLED90>0</OEMLED90>
  <OEMDRO91>2700.</OEMDRO91>
  <OEMLED91>0</OEMLED91>
  <OEMDRO92>2.5</OEMDRO92>
  <OEMLED92>0</OEMLED92>
  <OEMDRO93>0.5</OEMDRO93>
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  <OEMDRO95>6.</OEMDRO95>
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  <OEMDRO98>0.8</OEMDRO98>
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  <OEMDRO102>1.2</OEMDRO102>
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  <OEMDRO122>1.8</OEMDRO122>
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  <OEMDRO172>1.8</OEMDRO172>
  <OEMLED172>0</OEMLED172>
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  <OEMLED225>0</OEMLED225>
  <OEMDRO226>0.</OEMDRO226>
  <OEMLED226>0</OEMLED226>
  <OEMDRO227>0.</OEMDRO227>
  <OEMLED227>0</OEMLED227>
  <OEMDRO228>0.</OEMDRO228>
  <OEMLED228>0</OEMLED228>
  <OEMDRO229>0.</OEMDRO229>
  <OEMLED229>0</OEMLED229>
  <OEMDRO230>1.6</OEMDRO230>
  <OEMLED230>0</OEMLED230>
  <OEMDRO231>3500.</OEMDRO231>
  <OEMLED231>0</OEMLED231>
  <OEMDRO232>2.2</OEMDRO232>
  <OEMLED232>0</OEMLED232>
  <OEMDRO233>0.2</OEMDRO233>
  <OEMLED233>0</OEMLED233>
  <OEMDRO234>0.</OEMDRO234>
  <OEMLED234>0</OEMLED234>
  <OEMDRO235>0.</OEMDRO235>
  <OEMLED235>0</OEMLED235>
  <OEMDRO236>0.</OEMDRO236>
  <OEMLED236>0</OEMLED236>
  <OEMDRO237>0.</OEMDRO237>
  <OEMLED237>0</OEMLED237>
  <OEMDRO238>0.</OEMDRO238>
  <OEMLED238>0</OEMLED238>
  <OEMDRO239>0.</OEMDRO239>
  <OEMLED239>0</OEMLED239>
  <OEMDRO240>2.</OEMDRO240>
  <OEMLED240>0</OEMLED240>
  <OEMDRO241>3200.</OEMDRO241>
  <OEMLED241>0</OEMLED241>
  <OEMDRO242>2.5</OEMDRO242>
  <OEMLED242>0</OEMLED242>
  <OEMDRO243>0.3</OEMDRO243>
  <OEMLED243>0</OEMLED243>
  <OEMDRO244>0.</OEMDRO244>
  <OEMLED244>0</OEMLED244>
  <OEMDRO245>0.</OEMDRO245>
  <OEMLED245>0</OEMLED245>
  <OEMDRO246>0.</OEMDRO246>
  <OEMLED246>0</OEMLED246>
  <OEMDRO247>0.</OEMDRO247>
  <OEMLED247>0</OEMLED247>
  <OEMDRO248>0.</OEMDRO248>
  <OEMLED248>0</OEMLED248>
  <OEMDRO249>0.</OEMDRO249>
  <OEMLED249>0</OEMLED249>
  <OEMDRO250>0.</OEMDRO250>
  <OEMLED250>0</OEMLED250>
  <OEMDRO251>0.</OEMDRO251>
  <OEMLED251>0</OEMLED251>
  <OEMDRO252>0.</OEMDRO252>
  <OEMLED252>0</OEMLED252>
  <OEMDRO253>0.</OEMDRO253>
  <OEMLED253>0</OEMLED253>
  <OEMDRO254>0.</OEMDRO254>
  <OEMLED254>0</OEMLED254>
  <OEMDRO255>0.</OEMDRO255>
  <OEMLED255>0</OEMLED255>
  <SlavePrim>0</SlavePrim>
  <Slave>-1</Slave>
  <NoPlunge>0</NoPlunge>
  <PlungeLimit>60</PlungeLimit>
  <BlendFactor>25.</BlendFactor>
  <DistanceMode>0</DistanceMode>
  <DXFDir>C:\Documents and Settings\Robin Szemeti\Desktop\Rapidcut\Drawings\Plasma\rail_supports2.dxf</DXFDir>
  <DXFAsDrawn>1</DXFAsDrawn>
  <DXFLathe>0</DXFLathe>
  <DXFOpto>1</DXFOpto>
  <DXFPlasma>0</DXFPlasma>
  <DXFClear>1.</DXFClear>
  <DXFTol>1.</DXFTol>
  <DXFTool0>0</DXFTool0>
  <DXFSpindle0>0</DXFSpindle0>
  <DXFDepth0>1.</DXFDepth0>
  <DXFPlunge0>0.</DXFPlunge0>
  <DXFFeed0>0.</DXFFeed0>
  <LaserMode>0</LaserMode>
  <INIT>G80 M108</INIT>
  <InitAllResets>0</InitAllResets>
  <DXFReturn>0</DXFReturn>
  <NoTHC>0</NoTHC>
  <FirstRun>1</FirstRun>
  <GeckoMode>0</GeckoMode>
  <USBINPUTS>8</USBINPUTS>
  <USBOUTPUTS>8</USBOUTPUTS>
  <OriginSphere>0</OriginSphere>
  <m_3dCompass>1</m_3dCompass>
  <Boundries>0</Boundries>
  <ToolPosition>1</ToolPosition>
  <AParallel>0</AParallel>
  <G73PullBack>0.1</G73PullBack>
  <AtoX>0.</AtoX>
  <AtoY>0.</AtoY>
  <AtoZ>0.</AtoZ>
  <InhibitDepth>0.</InhibitDepth>
  <THCSpeed>20.</THCSpeed>
  <AutoScreens>1</AutoScreens>
  <Dist0>6.e+004</Dist0>
  <Dist1>6.2e+004</Dist1>
  <Dist2>1.e+004</Dist2>
  <Dist3>0.</Dist3>
  <Dist4>0.</Dist4>
  <Dist5>0.</Dist5>
  <Formula0>x</Formula0>
  <Formula1>y</Formula1>
  <Formula2>z</Formula2>
  <Formula3>a</Formula3>
  <Formula4>b</Formula4>
  <Formula5>c</Formula5>
  <Formular>0</Formular>
  <JogVelocity>0</JogVelocity>
  <XCLength>1.2e+003</XCLength>
  <YCLength>1.2e+003</YCLength>
  <ZCLength>1.2e+003</ZCLength>
  <MPGVel0>1.e+002</MPGVel0>
  <MPGVel1>1.e+002</MPGVel1>
  <MPGVel2>1.e+002</MPGVel2>
  <MPGVel3>1.e+002</MPGVel3>
  <MPGVel4>1.e+002</MPGVel4>
  <SecondsOn>782298</SecondsOn>
  <SerialType>0</SerialType>
  <SpinAverage>0</SpinAverage>
  <Dig4Axis>0</Dig4Axis>
  <DigLetter>0</DigLetter>
  <CutType>0</CutType>
  <InfeedType>0</InfeedType>
  <LastWizard>None</LastWizard>
  <Z25D>0</Z25D>
  <ModBus>0</ModBus>
  <ChargeAlwaysOn>0</ChargeAlwaysOn>
  <ToolFlip>0</ToolFlip>
  <SpinActual>0</SpinActual>
  <SpinDelayCW>1.</SpinDelayCW>
  <SpinDelayCCW>1.</SpinDelayCCW>
  <SpinDownCW>1.</SpinDownCW>
  <SpinDownCCW>1.</SpinDownCCW>
  <StockSize>50</StockSize>
  <ShowSolid>1</ShowSolid>
  <RapidFeed>1.e+003</RapidFeed>
  <MatRed>0.</MatRed>
  <MatGreen>0.1</MatGreen>
  <MatBlue>0.1</MatBlue>
  <SpinP>0.25</SpinP>
  <SpinI>1.</SpinI>
  <SpinD>0.3</SpinD>
  <SpinClosed>0</SpinClosed>
  <MinPerPass>0.1</MinPerPass>
  <PULLEY>3</PULLEY>
  <SPEED1>1000</SPEED1>
  <SPEED2>2000</SPEED2>
  <SPEED3>80000</SPEED3>
  <SPEED4>50000</SPEED4>
  <LSPEED1>0</LSPEED1>
  <LSPEED2>0</LSPEED2>
  <LSPEED3>0</LSPEED3>
  <LSPEED4>0</LSPEED4>
  <M0SoftRamp>1.</M0SoftRamp>
  <M1SoftRamp>1.</M1SoftRamp>
  <M2SoftRamp>1.</M2SoftRamp>
  <M3SoftRamp>1.</M3SoftRamp>
  <M4SoftRamp>1.</M4SoftRamp>
  <M5SoftRamp>1.</M5SoftRamp>
  <FeedInc>5.</FeedInc>
  <DepthLastPass>0.</DepthLastPass>
  <InFeed>29.5</InFeed>
  <Spring>1.</Spring>
  <MinDepth>1.e-003</MinDepth>
  <XClear>0.1</XClear>
  <ZClear>0.1</ZClear>
  <CutDepth>0.1</CutDepth>
  <Chamfer>0.</Chamfer>
  <DepthFirstPass>0.1</DepthFirstPass>
  <M0Max>100.</M0Max>
  <M1Max>100.</M1Max>
  <M2Max>100.</M2Max>
  <M3Max>100.</M3Max>
  <M4Max>100.</M4Max>
  <M5Max>100.</M5Max>
  <M0Min>-100.</M0Min>
  <M1Min>-100.</M1Min>
  <M2Min>-100.</M2Min>
  <M3Min>-100.</M3Min>
  <M4Min>-100.</M4Min>
  <M5Min>-100.</M5Min>
  <M0Neg>0</M0Neg>
  <M1Neg>0</M1Neg>
  <M2Neg>0</M2Neg>
  <M3Neg>0</M3Neg>
  <M4Neg>0</M4Neg>
  <M5Neg>0</M5Neg>
  <M0AutoZero>1</M0AutoZero>
  <M1AutoZero>1</M1AutoZero>
  <M2AutoZero>1</M2AutoZero>
  <M3AutoZero>1</M3AutoZero>
  <M4AutoZero>1</M4AutoZero>
  <M5AutoZero>1</M5AutoZero>
  <M0Rev>0</M0Rev>
  <M1Rev>0</M1Rev>
  <M2Rev>0</M2Rev>
  <M3Rev>0</M3Rev>
  <M4Rev>0</M4Rev>
  <M5Rev>0</M5Rev>
  <M6Rev>0</M6Rev>
  <MaxNC10>0</MaxNC10>
  <OffPersist>1</OffPersist>
  <Diameter>0</Diameter>
  <OffDialogs>1</OffDialogs>
  <G54Back>0</G54Back>
  <GougeCheck>1</GougeCheck>
  <AxisToMotor0>0</AxisToMotor0>
  <AxisToMotor1>1</AxisToMotor1>
  <AxisToMotor2>2</AxisToMotor2>
  <AxisToMotor3>3</AxisToMotor3>
  <AxisToMotor4>4</AxisToMotor4>
  <AxisToMotor5>5</AxisToMotor5>
  <AxisToMotor6>6</AxisToMotor6>
  <JogActive>1</JogActive>
  <SlowMode>1</SlowMode>
  <JogPersist>1</JogPersist>
  <ToolRotations>0</ToolRotations>
  <JogMode2>0</JogMode2>
  <EncJogAxis2>2</EncJogAxis2>
  <TaperRatio>1.</TaperRatio>
  <TangentalControl>0</TangentalControl>
  <CVFeedOn>0</CVFeedOn>
  <CVFeedRate>1.</CVFeedRate>
  <LiftLevel>1.</LiftLevel>
  <LiftAngle>45.</LiftAngle>
  <LaserAGrid>0.</LaserAGrid>
  <M0RefHome>0</M0RefHome>
  <M1RefHome>0</M1RefHome>
  <M2RefHome>0</M2RefHome>
  <M3RefHome>0</M3RefHome>
  <M4RefHome>0</M4RefHome>
  <M5RefHome>0</M5RefHome>
  <LaserStandby>0</LaserStandby>
  <RaiseLower>1</RaiseLower>
  <OEMDUAL>0</OEMDUAL>
  <IncBuffer>5</IncBuffer>
  <Tool>0</Tool>
  <RapidOverRide>0</RapidOverRide>
  <XMapOn>0</XMapOn>
  <YMapOn>0</YMapOn>
  <ZMapOn>0</ZMapOn>
  <ListKey>999</ListKey>
  <OEM4>-1</OEM4>
  <OEM5>-1</OEM5>
  <OEM6>-1</OEM6>
  <Port2Input>0</Port2Input>
  <MaxCL>0</MaxCL>
  <Motor0Active>1</Motor0Active>
  <Motor0DirNeg>0</Motor0DirNeg>
  <Motor0DirPort>1</Motor0DirPort>
  <Motor0DirPin>3</Motor0DirPin>
  <Motor0StepNeg>1</Motor0StepNeg>
  <Motor0StepPort>1</Motor0StepPort>
  <Motor0StepPin>2</Motor0StepPin>
  <Motor1Active>1</Motor1Active>
  <Motor1DirNeg>1</Motor1DirNeg>
  <Motor1DirPort>1</Motor1DirPort>
  <Motor1DirPin>5</Motor1DirPin>
  <Motor1StepNeg>1</Motor1StepNeg>
  <Motor1StepPort>1</Motor1StepPort>
  <Motor1StepPin>4</Motor1StepPin>
  <Motor2Active>1</Motor2Active>
  <Motor2DirNeg>0</Motor2DirNeg>
  <Motor2DirPort>1</Motor2DirPort>
  <Motor2DirPin>7</Motor2DirPin>
  <Motor2StepNeg>1</Motor2StepNeg>
  <Motor2StepPort>1</Motor2StepPort>
  <Motor2StepPin>6</Motor2StepPin>
  <Motor3Active>1</Motor3Active>
  <Motor3DirNeg>0</Motor3DirNeg>
  <Motor3DirPort>1</Motor3DirPort>
  <Motor3DirPin>9</Motor3DirPin>
  <Motor3StepNeg>1</Motor3StepNeg>
  <Motor3StepPort>1</Motor3StepPort>
  <Motor3StepPin>8</Motor3StepPin>
  <Motor4Active>0</Motor4Active>
  <Motor4DirNeg>0</Motor4DirNeg>
  <Motor4DirPort>0</Motor4DirPort>
  <Motor4DirPin>0</Motor4DirPin>
  <Motor4StepNeg>0</Motor4StepNeg>
  <Motor4StepPort>0</Motor4StepPort>
  <Motor4StepPin>0</Motor4StepPin>
  <Motor5Active>0</Motor5Active>
  <Motor5DirNeg>0</Motor5DirNeg>
  <Motor5DirPort>0</Motor5DirPort>
  <Motor5DirPin>0</Motor5DirPin>
  <Motor5StepNeg>0</Motor5StepNeg>
  <Motor5StepPort>0</Motor5StepPort>
  <Motor5StepPin>0</Motor5StepPin>
  <Motor6Active>0</Motor6Active>
  <Motor6DirNeg>0</Motor6DirNeg>
  <Motor6DirPort>0</Motor6DirPort>
  <Motor6DirPin>0</Motor6DirPin>
  <Motor6StepNeg>0</Motor6StepNeg>
  <Motor6StepPort>0</Motor6StepPort>
  <Motor6StepPin>0</Motor6StepPin>
  <Input0Active>0</Input0Active>
  <Input0Port>0</Input0Port>
  <Input0Pin>0</Input0Pin>
  <Input0Neg>0</Input0Neg>
  <Input0Emulated>0</Input0Emulated>
  <Input0EmuKey>0</Input0EmuKey>
  <Input1Active>0</Input1Active>
  <Input1Port>0</Input1Port>
  <Input1Pin>0</Input1Pin>
  <Input1Neg>0</Input1Neg>
  <Input1Emulated>0</Input1Emulated>
  <Input1EmuKey>0</Input1EmuKey>
  <Input2Active>0</Input2Active>
  <Input2Port>0</Input2Port>
  <Input2Pin>0</Input2Pin>
  <Input2Neg>0</Input2Neg>
  <Input2Emulated>0</Input2Emulated>
  <Input2EmuKey>0</Input2EmuKey>
  <Input3Active>0</Input3Active>
  <Input3Port>0</Input3Port>
  <Input3Pin>0</Input3Pin>
  <Input3Neg>0</Input3Neg>
  <Input3Emulated>0</Input3Emulated>
  <Input3EmuKey>0</Input3EmuKey>
  <Input4Active>0</Input4Active>
  <Input4Port>0</Input4Port>
  <Input4Pin>0</Input4Pin>
  <Input4Neg>0</Input4Neg>
  <Input4Emulated>0</Input4Emulated>
  <Input4EmuKey>0</Input4EmuKey>
  <Input5Active>0</Input5Active>
  <Input5Port>0</Input5Port>
  <Input5Pin>0</Input5Pin>
  <Input5Neg>0</Input5Neg>
  <Input5Emulated>0</Input5Emulated>
  <Input5EmuKey>0</Input5EmuKey>
  <Input6Active>0</Input6Active>
  <Input6Port>0</Input6Port>
  <Input6Pin>0</Input6Pin>
  <Input6Neg>0</Input6Neg>
  <Input6Emulated>0</Input6Emulated>
  <Input6EmuKey>0</Input6EmuKey>
  <Input7Active>0</Input7Active>
  <Input7Port>0</Input7Port>
  <Input7Pin>0</Input7Pin>
  <Input7Neg>0</Input7Neg>
  <Input7Emulated>0</Input7Emulated>
  <Input7EmuKey>0</Input7EmuKey>
  <Input8Active>0</Input8Active>
  <Input8Port>0</Input8Port>
  <Input8Pin>0</Input8Pin>
  <Input8Neg>0</Input8Neg>
  <Input8Emulated>0</Input8Emulated>
  <Input8EmuKey>0</Input8EmuKey>
  <Input9Active>0</Input9Active>
  <Input9Port>0</Input9Port>
  <Input9Pin>0</Input9Pin>
  <Input9Neg>0</Input9Neg>
  <Input9Emulated>0</Input9Emulated>
  <Input9EmuKey>0</Input9EmuKey>
  <Input10Active>0</Input10Active>
  <Input10Port>0</Input10Port>
  <Input10Pin>0</Input10Pin>
  <Input10Neg>0</Input10Neg>
  <Input10Emulated>0</Input10Emulated>
  <Input10EmuKey>0</Input10EmuKey>
  <Input11Active>0</Input11Active>
  <Input11Port>0</Input11Port>
  <Input11Pin>0</Input11Pin>
  <Input11Neg>0</Input11Neg>
  <Input11Emulated>0</Input11Emulated>
  <Input11EmuKey>0</Input11EmuKey>
  <Input12Active>0</Input12Active>
  <Input12Port>0</Input12Port>
  <Input12Pin>0</Input12Pin>
  <Input12Neg>0</Input12Neg>
  <Input12Emulated>0</Input12Emulated>
  <Input12EmuKey>0</Input12EmuKey>
  <Input13Active>0</Input13Active>
  <Input13Port>0</Input13Port>
  <Input13Pin>0</Input13Pin>
  <Input13Neg>0</Input13Neg>
  <Input13Emulated>0</Input13Emulated>
  <Input13EmuKey>0</Input13EmuKey>
  <Input14Active>0</Input14Active>
  <Input14Port>0</Input14Port>
  <Input14Pin>0</Input14Pin>
  <Input14Neg>0</Input14Neg>
  <Input14Emulated>0</Input14Emulated>
  <Input14EmuKey>0</Input14EmuKey>
  <Input15Active>0</Input15Active>
  <Input15Port>0</Input15Port>
  <Input15Pin>0</Input15Pin>
  <Input15Neg>0</Input15Neg>
  <Input15Emulated>0</Input15Emulated>
  <Input15EmuKey>0</Input15EmuKey>
  <Input16Active>0</Input16Active>
  <Input16Port>0</Input16Port>
  <Input16Pin>0</Input16Pin>
  <Input16Neg>0</Input16Neg>
  <Input16Emulated>0</Input16Emulated>
  <Input16EmuKey>0</Input16EmuKey>
  <Input17Active>0</Input17Active>
  <Input17Port>0</Input17Port>
  <Input17Pin>0</Input17Pin>
  <Input17Neg>0</Input17Neg>
  <Input17Emulated>0</Input17Emulated>
  <Input17EmuKey>0</Input17EmuKey>
  <Input18Active>0</Input18Active>
  <Input18Port>0</Input18Port>
  <Input18Pin>0</Input18Pin>
  <Input18Neg>0</Input18Neg>
  <Input18Emulated>0</Input18Emulated>
  <Input18EmuKey>0</Input18EmuKey>
  <Input19Active>0</Input19Active>
  <Input19Port>0</Input19Port>
  <Input19Pin>0</Input19Pin>
  <Input19Neg>0</Input19Neg>
  <Input19Emulated>0</Input19Emulated>
  <Input19EmuKey>0</Input19EmuKey>
  <Input20Active>0</Input20Active>
  <Input20Port>0</Input20Port>
  <Input20Pin>0</Input20Pin>
  <Input20Neg>0</Input20Neg>
  <Input20Emulated>0</Input20Emulated>
  <Input20EmuKey>0</Input20EmuKey>
  <Input21Active>0</Input21Active>
  <Input21Port>0</Input21Port>
  <Input21Pin>0</Input21Pin>
  <Input21Neg>0</Input21Neg>
  <Input21Emulated>0</Input21Emulated>
  <Input21EmuKey>0</Input21EmuKey>
  <Input22Active>1</Input22Active>
  <Input22Port>1</Input22Port>
  <Input22Pin>13</Input22Pin>
  <Input22Neg>1</Input22Neg>
  <Input22Emulated>0</Input22Emulated>
  <Input22EmuKey>0</Input22EmuKey>
  <Input23Active>0</Input23Active>
  <Input23Port>0</Input23Port>
  <Input23Pin>0</Input23Pin>
  <Input23Neg>0</Input23Neg>
  <Input23Emulated>0</Input23Emulated>
  <Input23EmuKey>0</Input23EmuKey>
  <Input24Active>0</Input24Active>
  <Input24Port>0</Input24Port>
  <Input24Pin>0</Input24Pin>
  <Input24Neg>0</Input24Neg>
  <Input24Emulated>0</Input24Emulated>
  <Input24EmuKey>0</Input24EmuKey>
  <Input25Active>1</Input25Active>
  <Input25Port>0</Input25Port>
  <Input25Pin>0</Input25Pin>
  <Input25Neg>0</Input25Neg>
  <Input25Emulated>0</Input25Emulated>
  <Input25EmuKey>0</Input25EmuKey>
  <Input26Active>0</Input26Active>
  <Input26Port>0</Input26Port>
  <Input26Pin>0</Input26Pin>
  <Input26Neg>0</Input26Neg>
  <Input26Emulated>0</Input26Emulated>
  <Input26EmuKey>0</Input26EmuKey>
  <Input27Active>1</Input27Active>
  <Input27Port>0</Input27Port>
  <Input27Pin>0</Input27Pin>
  <Input27Neg>0</Input27Neg>
  <Input27Emulated>1</Input27Emulated>
  <Input27EmuKey>33</Input27EmuKey>
  <Input28Active>1</Input28Active>
  <Input28Port>0</Input28Port>
  <Input28Pin>0</Input28Pin>
  <Input28Neg>0</Input28Neg>
  <Input28Emulated>1</Input28Emulated>
  <Input28EmuKey>34</Input28EmuKey>
  <Input29Active>0</Input29Active>
  <Input29Port>0</Input29Port>
  <Input29Pin>0</Input29Pin>
  <Input29Neg>0</Input29Neg>
  <Input29Emulated>0</Input29Emulated>
  <Input29EmuKey>0</Input29EmuKey>
  <Input30Active>0</Input30Active>
  <Input30Port>0</Input30Port>
  <Input30Pin>0</Input30Pin>
  <Input30Neg>0</Input30Neg>
  <Input30Emulated>0</Input30Emulated>
  <Input30EmuKey>0</Input30EmuKey>
  <Input31Active>0</Input31Active>
  <Input31Port>0</Input31Port>
  <Input31Pin>0</Input31Pin>
  <Input31Neg>0</Input31Neg>
  <Input31Emulated>0</Input31Emulated>
  <Input31EmuKey>0</Input31EmuKey>
  <Input32Active>0</Input32Active>
  <Input32Port>0</Input32Port>
  <Input32Pin>0</Input32Pin>
  <Input32Neg>0</Input32Neg>
  <Input32Emulated>0</Input32Emulated>
  <Input32EmuKey>0</Input32EmuKey>
  <Input33Active>0</Input33Active>
  <Input33Port>0</Input33Port>
  <Input33Pin>0</Input33Pin>
  <Input33Neg>0</Input33Neg>
  <Input33Emulated>0</Input33Emulated>
  <Input33EmuKey>0</Input33EmuKey>
  <Input34Active>0</Input34Active>
  <Input34Port>0</Input34Port>
  <Input34Pin>0</Input34Pin>
  <Input34Neg>0</Input34Neg>
  <Input34Emulated>0</Input34Emulated>
  <Input34EmuKey>0</Input34EmuKey>
  <Input35Active>0</Input35Active>
  <Input35Port>0</Input35Port>
  <Input35Pin>0</Input35Pin>
  <Input35Neg>0</Input35Neg>
  <Input35Emulated>0</Input35Emulated>
  <Input35EmuKey>0</Input35EmuKey>
  <Output0Active>0</Output0Active>
  <Output0Port>0</Output0Port>
  <Output0Pin>0</Output0Pin>
  <Output0Neg>0</Output0Neg>
  <Output1Active>1</Output1Active>
  <Output1Port>1</Output1Port>
  <Output1Pin>14</Output1Pin>
  <Output1Neg>0</Output1Neg>
  <Output2Active>0</Output2Active>
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  <Output2Pin>0</Output2Pin>
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[racecar366]

Thanks for the help and patience too. What in the settings am I looking for ? You can call or text if that works better to explain stuff. I hate not knowing enough about it to not look like a dumbo lol. We just know how to design and cut. It all came setup to run.

[robertspark]

If you go to config and motors

And then your steps per unit.

I presume your X and Y axis are bothe the same so then the numbers (steps per unit) would ordinarily be the same

[racecar366]

I put the 15 in the step pulse and in the dir pulse now it seems to be cutting right we just cut a large sign and it’s spot on. So I don’t know. Guess there’s still a problem but I found a crutch for it.

[robertspark]

Looking at the numbers I suspect you are using a module 1 rack with 20 teeth, direct driven.....

Unfortunately I work mainly in mm.... So the following is my calc of your setup....

20 teeth X pi = 62.8318530718 mm / revolution of the stepper motor

62.8318530718 / 200 = 0.31415926536 mm per step.

I suspect your stepper motor drives are set at 10 micro steps.... Hence

0.31415926536 / 10 = 0.03141592654 mm

1 / 0.03141592654 = 31.8309886184 steps per mm

31.8309886184 X 25.4 = 808.507110907 steps per inch.....

So.... If were you... What I would do is save the current steps per unit settings and change them both to

808.507110907 steps per inch.

I would then try to cut out a 1" + say 1.5" square frame and see what it looks like.

I'll post a DXF shortly for you to try it out, with a bit more instruction to compensate for the kerf..

[robertspark]

I put the 15 in the step pulse and in the dir pulse now it seems to be cutting right we just cut a large sign and it’s spot on. So I don’t know. Guess there’s still a problem but I found a crutch for it.

Hmmm.... Now I'm not sure....

[robertspark]

Well.... if you want to try it here is a test piece for you to cut out.

I would suggest first cutting it with NO offset, and measure how much undersize it is, that will tell you what the kerf offset is (say the hole measures 0.95".... the kerf will then be 0.05")

Test Frame - Inch.png (924 Bytes) Viewed 1267 times

It should measure square the same in both X and Y directions.... if not... then you do have different steps per units for each axis (but that is unlikely unless you're calibrating the axis and I'd be surprised with that one..... but I'm willing to learn something new).

[racecar366]

There is around 6 thousands difference from x to y
X was 1.20 and y was 1.26 with 0 kerf and offset.

[racecar366]

The cactus that is painted is made before the problem the one beside it was made today after I changed the step pulse and did pulse. The one by itself is the one I cut last night before changing the numbers. It was cutting everything off and out like that. Now after the change it seems to be fixed as far as cutting off but idk anything about what I’m doing

[robertspark]

If you are happy with it then leave it..... it works.... if it works then it ain't broke!



Yes that offset between the axis seems right

812.408957 - 811.8898054 = 0.5191516 steps per inch difference between the axis.

0.5191516 * (1/ 811.8898054) = 6.3 thou (I think)